Composite Assembly

Final Assembly

With our in-house assembly service, we can streamline your production process by handling simple and complex integrations, ensuring that all components come together smoothly saving you time and resources. Our team works closely with you to understand assembly requirements, creating solutions that meet your performance, quality, and timeline needs. Whether it's mechanical assembly, electrical integration, or a combination of both, we ensure that each assembly is built to the customers’ specifications.

Our design team has the ability to build assembly jigs to accommodate specific applications such as automotive monocoque assemblies. Leveraging engineering expertise, we are able to produce jigs that ensure repeatable and reliable assembly of adhesive bonded carbon fiber components for use in complex assemblies.

Component Test Fit & Mockup

Accompanying our inspection services, we offer test fit and mockup, ensuring all components meet design specifications and fit together seamlessly. This process is especially valuable for prototype assemblies, allowing us to identify and address potential issues before components leave our facility. Our team uses specialized fixtures and tools to simulate real-world assembly conditions, verifying the accuracy of dimensions, alignments, and tolerances, ensuring a smooth integration during final assembly. By addressing potential challenges at this stage, we validate your components are adequate for production, mitigating the risk of costly adjustments in the field.

Feature Integration

Working with our engineering and design team, we have the ability to incorporate additional elements that enhance the functionality and performance of composite components and assemblies.

This includes:

• Embedded Features: Integration of inserts, brackets, or mounting points for attachment to adjacent components.
• Metal Structures: Metal reinforcements or substructures for added strength. Ideal for load-bearing applications.
• Adhesive Bonding: Bonding techniques using advanced adhesives to create strong, lightweight joints, ideal for carbon fiber and other composite components.
• Trim and Finishing Elements: Installation of trim or other finishing details to improve both aesthetics and functionality.
• Electrical and Functional Elements: Provisions for wiring, connectors, or embedded sensors to support advanced applications like smart structures or integrated electronics.

By combining these features with our assembly services, we provide fully integrated, ready-to-use composite systems tailored to your project requirements. Whether for prototyping, low to high-volume production, or complex high-performance assemblies, our team can work with you to design and produce optimal parts for your application.